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Mig Welding |
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Gas
metal arc welding (GMAW), sometimes referred
to by its subtypes, metal inert gas (MIG)
welding or metal active gas (MAG) welding,
is a semi-automatic or automatic arc welding
process in which a continuous and consumable
wire electrode and a shielding gas are fed
through a welding gun. A constant voltage,
direct current power source is most commonly
used with GMAW, but constant current
systems, as well as alternating current, can
be used. There are four primary methods of
metal transfer in GMAW, called globular,
short-circuiting, spray, and pulsed-spray,
each of which has distinct properties and
corresponding advantages and limitations.
Originally developed for
welding aluminium and other non-ferrous
materials in the 1940s, GMAW was soon
applied to steels because it allowed for
lower welding time compared to other welding
processes. The cost of inert gas limited its
use in steels until several years later,
when the use of semi-inert gases such as
carbon dioxide became common. Further
developments during the 1950s and 1960s gave
the process more versatility and as a
result, it became a highly used industrial
process. Today, GMAW is commonly used in
industries such as the automobile industry,
where it is preferred for its versatility
and speed. Unlike welding processes that do
not employ a shielding gas, such as shielded
metal arc welding, it is rarely used
outdoors or in other areas of air
volatility. A related process, flux cored
arc welding, often does not utilize a
shielding gas, instead employing a hollow
electrode wire that is filled with flux on
the inside. |
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Tig Welding |
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Gas
tungsten arc welding (GTAW), commonly known
as tungsten inert gas (TIG) welding, is an
arc welding process that uses a
nonconsumable tungsten electrode to produce
the weld. The weld area is protected from
atmospheric contamination by a shielding gas
(usually an inert gas such as argon), and a
filler metal is normally used, though some
welds, known as autogenous welds, do not
require it. A constant-current welding power
supply produces energy which is conducted
across the arc through a column of highly
ionized gas and metal vapors known as a
plasma.
GTAW is most commonly
used to weld thin sections of stainless
steel and light metals such as aluminum,
magnesium, and copper alloys. The process
grants the operator greater control over the
weld than competing procedures such as
shielded metal arc welding and gas metal arc
welding, allowing for stronger, higher
quality welds. However, GTAW is
comparatively more complex and difficult to
master, and furthermore, it is significantly
slower than most other welding techniques. A
related process, plasma arc welding, uses a
slightly different welding torch to create a
more focused welding arc and as a result is
often automated. |
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